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Han’s Laser Smart Equipment Group facilitates agricultural machine industrial revolution

Release Date : 04/26/2019 Views : 346
To the new era, the china’s 40 years of reform and development, the agriculture industry has entered a key procedure of transformation. The minister of Ministry of Agriculture and Rural Affairs, Mr.Zhang taolin introduces that automatic machinery has entered in essential milestone of rapid transformation, which upgrades infrastructure of agricultural production. The advancement in agricultural machinery industry has became a historical trends for the next few years.

The weakness of traditional agricultural machinery
Generally, the evolution of agricultural machinery has met several unsolved issues, such as effective supply shortage, unprofessional technology and middle and low production premium. The advancement still have to applied in reliability and adaptability on the agricultural machine .
 
Metal tube, an essential component of agricultural machinery, has been used in manufacturing agricultural machinery. the traditional machinery processing approach normally use with sawing, stamping, and drilling, which wastes time and materials. However, the outcome is satisfied as our expected result. Due to low-level production, the agricultural machinery has risked a high-level competition. The less-competitive product can not support corporation in agricultural industry which abstracts industrial upgrading and sustainable development.


Laser cutting applied in agricultural machinery
Agricultural machinery production is a complex assembly of various sheet metal work pieces and components. The main issue of traditional metal processing can not avoid a high production cost, low productivity, rough appearance, unstable functional parts, long-term production,and short product life cycle. All this issue affects agricultural machinery production level. The laser cutting technique has perfectly solved all the issues listed above with its high precision, efficiency, non-model and high-flexibility.  It adapts to high-level requirement of agricultural machinery production. The fiber laser cutting machine can cut 1mm MS or 1mm SUS 50m/min. The laser cutting technique has dramatically prolonged lifetime of agricultural machine.
 

Sheet metal laser cutting
Han’s Laser, a pioneer of fiber laser cutting designer who has abundant industrial application experience and dedicated to high-end laser equipment. The Chinese agricultural machine manufacturer such as Shangdong jingdafeng upgrades its productivity by purchasing fiber laser cutting machine from Han’s Laser Smart Equipment Group Co.,Ltd.

Laser tube cutting for agricultural machines
The agricultural machine manufacturer could benefit from laser tube cutting technique of its flexibility and effectiveness which can easily deal with various tube types covers square, round, angle and channel steel. The laser cutting technique also solves complex cutting process on various tubes required for agricultural machine manufacture.
 
 
Figure . Tube profiles in real-life cases
 
3D cutting on the metal cover sheet
3D cutting technique replaces traditional plasma cutting, punching, and drilling traditional processing, and there is no extra laser processing that the follow-up automatic welding that extremely upgrade to automation and market. The robotic 3D laser cutting machine made by Han’s Laser Smart Equipment Group can apply in mass production of metal cover of agricultural machine.
 
 
Figure. 5 Metal cover 3D cutting samples
 
Smart manufacturing for agricultural machine industry
The flexible manufacture line enters in agricultural machine industry. As a pilot unit of national smart manufacturing, Han’s Laser has developed more than 30 flexible production lines. Its fully automated features have effectively reduced the labor intensity of operators during the processing of agricultural machinery components, optimized the production process, and the production capacity and economy of agricultural machinery enterprises. Benefits have achieved “double boost”.
It is estimated that the carbon steel plate for cutting 2mm agricultural machinery is used. When cutting and unloading, each cutting machine can cut 24 sheets per hour. When using automatic loading and unloading, each cutting machine can cut 34 sheets per hour, and the sheet processing efficiency is improved by 40. More than %, and the flexible production line can achieve long-term stable operation.
 
The construction of a large-scale laser smart factory aims to upgrade traditional manufacturing to service manufacturing. The machine operator now maximize their effectiveness that a smart integrated data management platform assists to their daily agricultural machine status checking, whole production process checking and guide them during the parts and compartments assembly production. The smart manufacturing has also supervised quality control in each production line of  compartments assembly production, which can dramatically decrease rate of defectiveness. The Manufacturing execution systems meets increasingly growing  demands of customers in agricultural machinery industry, thanks to its flexible management in production process and quality control.
 
 
Workshop in Han’s Laser Smart Equipment Group

Han’s laser smart equipment group go through from stage of laser cutting machine to all range laser equipment stage which contains not only laser cutting machines but also laser tube cutting machine, welding machine, flexible manufacturing system and MES. Each step has a clear purpose for providing a better machine quality and efficacy for motivate agricultural machine developing a trend of diversity and digitization .

Reviewing the achievement of china’s 40 years revolution, we are now meet a milestone of change. The impact of the trade war will force the agricultural machinery and equipment industry to innovate and create new manufacturing models. It embarked on the path of exploration and practice. In the future, it will form a large-scale high-manufacturing agricultural machinery and equipment industry, fully serving agriculture and harvesting, processing agricultural products. Waiting for the entire industrial chain, helping agricultural mechanization and the transformation and upgrading of the agricultural machinery and equipment industry, and jointly promoting the rural revitalization strategy.


 
To the new era, the china’s 40 years of reform and development, the agriculture industry has entered a key procedure of transformation. The minister of Ministry of Agriculture and Rural Affairs, Mr.Zhang taolin introduces that automatic machinery has entered in essential milestone of rapid transformation, which upgrades infrastructure of agricultural production. The advancement in agricultural machinery industry has became a historical trends for the next few years.

The weakness of traditional agricultural machinery
Generally, the evolution of agricultural machinery has met several unsolved issues, such as effective supply shortage, unprofessional technology and middle and low production premium. The advancement still have to applied in reliability and adaptability on the agricultural machine .
 
Metal tube, an essential component of agricultural machinery, has been used in manufacturing agricultural machinery. the traditional machinery processing approach normally use with sawing, stamping, and drilling, which wastes time and materials. However, the outcome is satisfied as our expected result. Due to low-level production, the agricultural machinery has risked a high-level competition. The less-competitive product can not support corporation in agricultural industry which abstracts industrial upgrading and sustainable development.


Laser cutting applied in agricultural machinery
Agricultural machinery production is a complex assembly of various sheet metal work pieces and components. The main issue of traditional metal processing can not avoid a high production cost, low productivity, rough appearance, unstable functional parts, long-term production,and short product life cycle. All this issue affects agricultural machinery production level. The laser cutting technique has perfectly solved all the issues listed above with its high precision, efficiency, non-model and high-flexibility.  It adapts to high-level requirement of agricultural machinery production. The fiber laser cutting machine can cut 1mm MS or 1mm SUS 50m/min. The laser cutting technique has dramatically prolonged lifetime of agricultural machine.
 

Sheet metal laser cutting
Han’s Laser, a pioneer of fiber laser cutting designer who has abundant industrial application experience and dedicated to high-end laser equipment. The Chinese agricultural machine manufacturer such as Shangdong jingdafeng upgrades its productivity by purchasing fiber laser cutting machine from Han’s Laser Smart Equipment Group Co.,Ltd.

Laser tube cutting for agricultural machines
The agricultural machine manufacturer could benefit from laser tube cutting technique of its flexibility and effectiveness which can easily deal with various tube types covers square, round, angle and channel steel. The laser cutting technique also solves complex cutting process on various tubes required for agricultural machine manufacture.
 
 
Figure . Tube profiles in real-life cases
 
3D cutting on the metal cover sheet
3D cutting technique replaces traditional plasma cutting, punching, and drilling traditional processing, and there is no extra laser processing that the follow-up automatic welding that extremely upgrade to automation and market. The robotic 3D laser cutting machine made by Han’s Laser Smart Equipment Group can apply in mass production of metal cover of agricultural machine.
 
 
Figure. 5 Metal cover 3D cutting samples
 
Smart manufacturing for agricultural machine industry
The flexible manufacture line enters in agricultural machine industry. As a pilot unit of national smart manufacturing, Han’s Laser has developed more than 30 flexible production lines. Its fully automated features have effectively reduced the labor intensity of operators during the processing of agricultural machinery components, optimized the production process, and the production capacity and economy of agricultural machinery enterprises. Benefits have achieved “double boost”.
It is estimated that the carbon steel plate for cutting 2mm agricultural machinery is used. When cutting and unloading, each cutting machine can cut 24 sheets per hour. When using automatic loading and unloading, each cutting machine can cut 34 sheets per hour, and the sheet processing efficiency is improved by 40. More than %, and the flexible production line can achieve long-term stable operation.
 
The construction of a large-scale laser smart factory aims to upgrade traditional manufacturing to service manufacturing. The machine operator now maximize their effectiveness that a smart integrated data management platform assists to their daily agricultural machine status checking, whole production process checking and guide them during the parts and compartments assembly production. The smart manufacturing has also supervised quality control in each production line of  compartments assembly production, which can dramatically decrease rate of defectiveness. The Manufacturing execution systems meets increasingly growing  demands of customers in agricultural machinery industry, thanks to its flexible management in production process and quality control.
 
 
Workshop in Han’s Laser Smart Equipment Group

Han’s laser smart equipment group go through from stage of laser cutting machine to all range laser equipment stage which contains not only laser cutting machines but also laser tube cutting machine, welding machine, flexible manufacturing system and MES. Each step has a clear purpose for providing a better machine quality and efficacy for motivate agricultural machine developing a trend of diversity and digitization .

Reviewing the achievement of china’s 40 years revolution, we are now meet a milestone of change. The impact of the trade war will force the agricultural machinery and equipment industry to innovate and create new manufacturing models. It embarked on the path of exploration and practice. In the future, it will form a large-scale high-manufacturing agricultural machinery and equipment industry, fully serving agriculture and harvesting, processing agricultural products. Waiting for the entire industrial chain, helping agricultural mechanization and the transformation and upgrading of the agricultural machinery and equipment industry, and jointly promoting the rural revitalization strategy.


 
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